A Step by Step Approach to Planning,  Implementing & Operating The Galiso Hydrostatic Test System

 For fast, accurate, and cost-effective results, here is the information you need for each phase
 of the process of complying with regulations and becoming a professionally-trained
and well-equipped test facility.

Equipment, Selection & Installation

Your Galiso representative works closely with you to identify projected daily volume of  testing, cylinder types and sizes, air and electrical requirements, plant layout, test pit considerations and other pertinent details to assure the system is designed to meet your needs.  Your system order is scheduled with a firm ship date, and installation and training details are mutually coordinated with you by our technical field staff to ensure trouble-free start up and operation.


Getting Started... 

Congratulations!  Contacting Galiso gives your company every opportunity for success. 

From your market studies and analysis, you've determined that
hydrostatic testing can be a solid profit opportunity for your business, 
or a cost reduction step for in-house testing of your own
cylinder inventory.  But, how do you begin?  Who do you
turn to for answers? 

Since 1962, Galiso has manufactured and installed thousands of the finest,
most reliable, hydrostatic test systems and support equipment for companies large and
small.  Galiso is the internationally acknowledged leader in innovation and customer support.

  This pamphlet is one example of our commitment to support you, as we guide and 
assist you through the 3 key steps that are essential to "Getting Started"

1. Analyzing your equipment needs and tailoring a system for maximum results. 
2. Directing you through the DOT certification maze in the shortest time.
3. Providing information on required Hazmat training, and identifying the exact documentation 
needed to comply with DOT testing and inspection procedures. 

In summary, Galiso is pleased to share its expertise to make certain your operations 
are highly efficient and professionally staffed.  The following information is 
presented to save your company time and money in "Getting Started".

Equipment, Selection & Installation

4. Your Galiso representative works closely with you to identify projected daily volume of 
testing, cylinder types and sizes, air and electrical requirements, plant layout, test pit 
considerations and other pertinent details to assure the system is designed to meet your 
needs.  Your system order is scheduled with a firm ship date.  Installation and 
training details are mutually coordinated with you by our technical field staff to ensure 
trouble-free start up and operation.

 Registration & Certification

To start the DOT registration and certification process, contact the DOT Approvals Branch in 
Washington D.C.,  (202) 366-4512, and request a documentation packet.  This contains 
the necessary papers and a listing of Independent Inspection Agents whom you must contact
to arrange an on-site inspection of your facilities after the system is installed.  The agent will
evaluate and verify that you are properly equipped, staffed, and trained to be 
in compliance with DOT mandates.

Upon completion, the agent provides you with a letter of recommendation, and the Approvals
Branch with an inspection report.  The applicant (your company) must then submit the 
letter and completed application to the Approvals Branch to obtain the (RIN) Requalifiers Identification Number.  
Notification that you can begin approved testing usually takes from 10 to 14 days. 

 Operator Training (Hazmat)

To meet the requirements of 49 CFR 172 subpart H, each system operator must obtain the 
necessary training and documentation by attending certification classes every 3 years, and 
show proof of completion, to be in compliance with DOT mandated procedures.  Please see
our Online Training Pages.

     Hydrostatic Test Systems & Equipment
          Air, Electrical and Water Requirements*  

Consoles:
Air:   15-20  CFM @ 120psi
Cycle:  30-90 seconds/cylinder
Amps:  5.5
Water:  10 Gal/Hour

Support Equipment:
Air:  10-20 CFM @ 120psi
Amps:  .5
Water:  10 Gal/Hour (as req.)   

* Note:  Ranges variable by specific unit.
1.  CFMs are NOT continuous consumption.
Minimum 10 HP compressor, 100 gallon tank required.
2.  Amps and gallons/hour figures are continuous consumption.
Cylinder size and testing rate will affect actual flow rate.

Typical Pit Layout*

 

* Pit dimensions are based on system configuration *

Necessary Documentation

 The following publications are essential to comply with 
regulatory standards and must be present at all times for reference.
A copy of U.S. Code of Federal Regulations (CFR), Title 49, Parts 100
through 185 can be obtained by writing to:

 Superintendent of Documents  

 U.S. Government Printing Office  

 Washington, D.C.  20402


Required cylinder testing and inspection pamphlets C-1, C-5
C-6, C-6.I, C-6.2, C-6.3 and C-8 are available by contacting:

Compressed Gas Association  

 4221 Walney Road, 5th Fl

Chantilly, Virginia 20151-2923

Phone: (703) 788-2700/ Fax: (703) 961-1831    

The publication department can be reached at:
(703) 412-0900, Extension 799.

The fax number is:  (703) 412-0128.

Checklist
To keep on-target, use this handy checklist.
It will be your assurance that everything is in place, in sequence, 
and shorten the process of "Getting Started"

 1.    Place System Order
 2.    Schedule Installation and Training
 3.   Contact D.O.T. For Application
 4.   Order 49 CFR Booklet
 5.   Order CGA Pamphlets
 6.   Enroll For Hazmat Training
 7.   Schedule IIA Inspection
 8.   Test Pit Contracted Out
 9.   Air, Water, Electrical in Place
10. On-Site System Installation
11. IIA Inspection completed
12. Submit Application to D.O.T
13. Receive Reterster Identification Number (RIN)
14. Hold Open House!

Now That It's All In Place...   

 You're on the way to full control of the testing process, and offering a new and profitable
service to your customers and prospects.

Customer Support:

Along the way a question regarding compliance may pop up, or an operator may have difficulty
with a particular cylinder.  By phoning Galiso, Inc., there is always help and direction to get you 
back on track.  Our customer service department will step you through a procedure, analyze and 
troubleshoot a problem, and offer solutions to a myriad of situations that can and often do, crop up.
Galiso is renowned for its dedication to customer support and bringing innovative products to
the cylinder testing industry.

Call toll free:
800-854-3789
For more Information please email our Sales Dept. at: sales@galiso.com
       Customer Service Fax:  970-249-5675
Fax: 970-249-0607